Hexagon Optics uses a modern approach to precision glass molded aspheres. Using state-of-the-art progressive molding machines, we can rapidly produce high-quality aspheres with exceptional consistency. These machines are engineered for high-volume production but also provide the adaptability needed for low-volume runs, giving customers unmatched flexibility in scaling their designs.

Unlike traditional fixed-die molding systems, progressive tooling is designed for scalability, which keeps initial tooling costs low while allowing seamless scale-up to high-volume production. Once fully tooled, a progressive molding machine can provide a finished precision asphere in as little as every 80 seconds, combining speed, efficiency and quality to meet the demands of both prototyping and large-scale manufacturing.

A common misconception is that moldable glasses are inherently softer or lower performing. While this may be true for certain compositions, there are many cases where a moldable formulation exhibits equal or even greater hardness and durability than its conventional counterpart, while still delivering comparable refractive and dispersion properties. In addition to a broad portfolio of moldable oxide glasses, Hexagon Optics also supports radiation-resistant glasses and chalcogenide materials for infrared systems.

Material selection is often one of the most critical design decisions in any optical system. Our team maintains an extensive library of glasses and when a new formulation is required, qualifying a material we have not previously molded is both fast and cost-effective. If you need guidance navigating the options, our engineers are ready to help you select the optimal glass for your desired applications.